Warn XD9000i User Manual download pdf (Page 6)

WARN INDUSTRIES

7

MOUNTING WINCH

MOUNTING WINCH

Choose a mounting location

that is sufﬁ ciently strong enough

to withstand the loads you intend

to winch. Only the mounting

orientations shown are possible for

safe winching operation. All others

are improper and inappropriate.

The use of recommended bolt

and lock washer combinations

torqued to recommended levels will

WARNING

Never use bolts

that are too long.

Mounting Details:

(1) Smooth and ﬂ at, thickness = 1/4” (6.4 mm)

(2) 3/8” (9.525 mm) lockwasher X 4

(3) 3/8-16 X 1 1/4” long, grade 5 bolt X 4

Torque 30-35 ft. lbs. (41-47Nm)

prevent vibration during operation.

The mounting details indicate the

proper torque levels.

Remember the winch rope

must always spool onto the drum

as indicated by the drum rotation

decal.

Refer to the following

diagrams for proper mounting

orientation.

Mounting Bolt Pattern:

Sandard: 10” x 4.5”, 254 mm x 114.3 mm

WARNING

Always choose

a mounting

location that is

sufﬁ ciently strong

to withstand the

maximum pulling

capacity of your

winch.

WARNING

Always complete

the winch

installation and

attach the hook

before installing

the wiring.

Plate Thickness Bolt Length

1/4” (7 mm) 1.25” (32 mm)

3/8” (10 mm) 1.5” (40 mm)

1/2” (13 mm) 1.5” (40 mm)

WARN INDUSTRIES

8

ELECTRICAL CONNECTIONS

Electrical Diagrams:

ELECTRICAL CONNECTIONS

Use the included insulating

boots on exposed connections to

prevent electrical shorting. Route

battery connection cables in areas

which will not cause them to

chafe or cut through the insulation

causing a potential short circuit.

Upon completion of

installation, check winch for proper

operation.

WARNING

Never route

electrical cables

across sharp

edges.

WARNING

Never route

electrical cables

near parts that

get hot.

WARNING

Never route

electrical cables

through or near

moving parts.

WARNING

Always place

the supplied

terminal boots

on wires and

terminals as

directed by

the installation

instructions.

Battery Recommendations

A fully charged battery and

good connections are essential

to the proper operation of your

winch. The minimum requirement

for a 12 volt DC battery is 650 Cold

Cranking Amps.

WARNING

Always insulate

and protect all

exposed wiring

and electrical

terminals.

Red Cable

Motor

Ground

Wire

Black CableBattery

F2

A

F1

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