Warn XD9000i User Manual download pdf (Page 5)

WARN INDUSTRIES

GENERAL SAFETY PRECAUTIONS

AVOID WINCH AND EQUIPMENT

DAMAGE

• Always avoid side pulls which can pile up wire

rope at one end of the drum. This can damage

wire rope or winch.

• Always ensure the clutch is fully engaged or

disengaged.

• Always use care to not damage the vehicle frame

when anchoring to a vehicle during a winching

operation.

• Never submerge winch in water.

• Always store the remote control in a protected,

clean, dry area.

NOTICE

CAUTION

MOVING PARTS ENTANGLEMENT

HAZARD

Failure to observe these instructions could

lead to minor or moderate injury.

To avoid injury to hands or ﬁ ngers:

• Never leave remote control where it can be

activated during free spooling, rigging, or when the

winch is not being used.

• Never leave the winch remote control plugged in

when installing, freespooling, rigging, servicing or

when the winch is not being used.

WARNING

CHEMICAL AND FIRE HAZARD

Failure to observe these instructions could

lead to serious injury or death.

• Always remove jewelry and wear eye protection.

• Never route electrical cables across sharp edges.

• Never route electrical cables near parts that get

hot.

• Never route electrical cables through or near

moving parts.

• Always place the supplied terminal boots on

wires and terminals as directed by the installation

instructions.

• Never lean over battery while making

connections.

• Never route electrical cables over battery

terminals.

• Never short battery terminals with metal objects.

• Always verify area is clear of fuel lines, fuel tank,

brake lines, electrical wires, etc., when drilling.

• Always consult operator’s manual for proper

wiring details.

• Always insulate and protect all exposed wiring

and electrical terminals.

CAUTION

CUT AND BURN HAZARD

Failure to observe these instructions could

lead to minor or moderate injury.

• Never let winch rope slip through your hands.

WARN INDUSTRIES

SAFE WORKING CONDITIONS

WARNING

Always stand

clear, keep

hands clear,

keep others

away.

SAFE WORKING CONDITIONS

The operator should always

operate the winch from a safe

position when pulling a load. The

safe areas are: (1) Perpendicular

to the wire rope, (2) Inside the

vehicle with the hood up (if winch

is mounted on front of vehicle).

These safe positions will help

prevent the wire rope from striking

the operator if the wire rope fails

when under load.

Operate winch from the fully

extended remote control cord

length whenever possible. The

operator must always be at least

8 ft. (2.44 m) from the winch

while operating. This will prevent

entanglement with the fairlead and

keep the operator out of harms

way during winch load pulling.

Never work around the wire

rope while under load.

Sound Emissions

The winch is designed so

that the sound emissions do not

exceed 70 dBa from the operator’s

station. The operator must be

at least 8 ft. (2.44 m) from the

winch while operating. If the winch

is exceeding 70 dBa from the

operator’s station, have the winch

inspected at an authorized service

center.

Cleaning

Do not direct high pressure

water (pressure washers, car

washes, etc.) between the drum

support and drum ﬂ ange or clutch

lever.

Use low pressure water and a

soapy rag or sponge to clean the

winch.

Avoid using chemicals that

may damage the ﬁ nish.

Thoroughly clean salt residue

from the winch as soon as possible

to minimize corrosion.

Maintenance

No lubrication is required for

the life of the winch unless the

winch has been submerged in

water. If this occurs, a qualiﬁ ed

service center must complete

service as soon as possible to

prevent corrosion damage. If the

control pack is submerged, it must

be replaced when the winch is

serviced.

Check battery cables and

electrical connections at 90 day

intervals to be certain they are

clean and tight at all connection

points.

Inspect the wire rope before

and after each winching operation.

When damaged, replace with the

size speciﬁ ed in the Replacement

Parts List, or go to the Warn

website at www.warn.com.

The wire rope must always

spool onto the drum as indicated

by the drum rotation decal on the

winch.

WARNING

Always require

operators and

bystanders to be

aware of vehicle

and or load.

NOTICE

Never submerge

winch in water.

CAUTION

Never leave

remote control

where it can be

activated during

free spooling,

rigging, or when

the winch is not

being used.

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Warn XD9000i User Manual Page 5

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